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Wire harness, the wiring and power distribution system for the transmission of electric power and signals has improved in many important respects in these few years . Although the increase in the number of circuits as well as the weight and size of wire harnesses repeatedly occurred at the time of model changes , such advance technologies as signal sharing and electrical multiplexing transmission have appropriately dealt with this increase, eventually realizing the reduction in the quantity and size of wire.
in term of the production process of wire harness consisting of wire cutting and terminal crimping , manual terminal crimping and manual cutting, wire intermediate jointing , temporary assembly (sub-assembly) , assembly , electrical test , and visual inspection , automation of the jointing process and thereafter has been in delay.
against this background , to start development program of the wire harness for a full new model machineries, we undertook the design a novel wire harness doing effort to improve its mount ability onto devices as well as productivity and recycling potential.
Factors That Impact Cable Design and Construction:
(1) Environmental and Mechanical
(2) Electrical
(3) Usability and Ergonomics
Management of Open Wire Bundles .
Shield Termination Options for Jacketed/Shielded Cables
§ Conical ring backshells
§ Tag ring backshells
§ Cable Sealing Band in a Can Backshells
§ Tinel-Lock Backshells
§ Sealtite/Liquidtite Conduit Backshells
§ Band-It Clamping System
§ Conductive epoxy potting for EMI
§ shielding and grounding in tight space applications